Ensuring the stable operation of ink sewage treatment equipment is a systematic project that requires comprehensive management from all aspects of the equipment’s lifecycle. Here are several key measures:

1. Equipment foundation and installation

The stable operation of equipment begins with scientific design and standardized installation.
Stable foundation: Ensure that the equipment foundation is solid and flat. For buried equipment, a concrete cushion layer should be poured at the bottom to prevent sealing failure or structural deformation caused by uneven settlement. ‌

Accurate installation: Reliable sealing measures (such as double sealing rings) should be used for pipeline connections, and the concentricity between the inlet and outlet water pipelines and the pump station cylinder should be strictly controlled (with a deviation usually required within 2mm). During the debugging phase, it is necessary to conduct no-load trial operation, load testing, and linkage testing to ensure that the pump unit rotates correctly, the valve opening is appropriate, and the alarm system is sensitive.

2. Run debugging and daily monitoring

Good operational management is the guarantee for efficient operation of waste water treatment clear machine.

Accurate selection: As the “heart” of the equipment, the pump set needs to be selected accurately based on the actual flow rate, head, and medium characteristics (such as corrosiveness and solid content). For example, automatic coupled submersible sewage pumps can be used to improve municipal pipeline networks, while vertical long shaft pumps may be more suitable for high concentration wastewater in industrial parks. ‌

Intelligent Control: Widely used in intelligent control systems such as PLC (Programmable Logic Controller) to achieve real-time monitoring and automatic control of key parameters such as water level, current, and motor temperature. By setting a preset water level threshold to automatically start and stop the pump unit, it can effectively avoid idling or overload, achieve “unmanned” or less manned operation, and provide early warning of faults, reducing the risk of sudden shutdown. ‌

3. Maintenance and troubleshooting

Regular maintenance is the key to extending equipment life and maintaining performance.
Develop regulations: Establish a standardized operation and maintenance system, such as “monthly inspection+quarterly maintenance”, which includes checking the lubrication of pump bearings, cleaning filters, testing motor insulation resistance, etc. ‌

Timely maintenance: Any abnormal noise, vibration, or efficiency decrease that occurs during operation should be promptly investigated and repaired. Standardized operation and maintenance can significantly extend the average time between failures of equipment, significantly reducing the probability of sudden failures and annual maintenance costs.

Choosing professional and reliable domestic sewage treatment equipment suppliers and contractors, and strictly controlling quality throughout the entire process, is the fundamental guarantee for ensuring the long-term stable and efficient operation of equipment. ‌‌‌

If you are also interested in this machine,please don’t hesitate to contact us:

Overseas manager: Tom Wang

Email:cartonmachine.tomwang@aliyun.com

Phone/Wechat/Whatsapp:+86 13303078975